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Congoleum: More than 100 years of Progress in Floor Coverings
Congoleum Corporation, a major manufacturer of resilient sheet and tile floorcoverings, traces its origins back more than 100 years to Kirkcaldy, Scotland. It was there, during the mid-nineteenth century, that Michael Nairn expanded his family's successful sailcloth business into the manufacture of painted floorcloths. Local skeptics called the new enterprise "Nairn's Folly."
But people stopped laughing when Nairn's painted floorcloths quickly
became a popular item, as they were a practical and inexpensive way
of covering the swept dirt floors that were the standard in working-class
homes of that period. The business grew further under the direction
of Nairn's son, Sir Michael Nairn, and gradually evolved into the company
that is now Congoleum Corporation.
Following the wave of emigration to the U.S. that occurred in the
mid-to-late nineteenth century, the Nairn family arrived in the late
1880's looking for new opportunities in an expanding and hospitable
business environment. The Nairns located in Kearny, New Jersey, and
began to manufacture linoleum, a product they had developed from the
original painted floorcloths.
Linoleum, the precursor of contemporary resilient floors, was a hard, smooth flooring made from a solidified mixture of linseed oil and ground cork laid on a backing of canvas or burlap. It was more durable than the canvas floorcloths and was easier to keep clean. For many people, linoleum made it possible to maintain a consistently tidy appearance in the home for the first time. Linoleum was a practical choice for a majority of people of that period, as only wealthy families could afford the luxury of wood, marble and ceramic flooring.
The Nairns continued to manufacture linoleum through the early 1900's,
and their business flourished. In the early 1920's, the family joined
forces with a supplier in Erie, Pennsylvania, which manufactured a
three-foot wide simulated wood grain product used to border area rugs
and linoleum. This product was known as Congoleum, because the asphalt
materials used to make it came from the Belgian Congo in Africa. The
new company called itself Congoleum-Nairn.
Congoleum-Nairn continued to sell Congoleum Gold Seal Rugs and Nairn
linoleum through the late 1930's, until its researchers started experimenting
with a new material called vinyl. However, further research into developing
vinyl flooring was interrupted when World War II began. Following the
war, the company continued to grow in the rapidly expanding housing
market of that period.
In the late 1950's, Congoleum-Nairn introduced 12-foot wide sheet
flooring made out of vinyl. This flooring was a totally man-made product
that offered consumers more in terms of durability, convenience of
installation and styling than its predecessors. Over the following
decades, the company introduced a number of other technological innovations
that have since become standards in the resilient flooring industry.
Congoleum Continues to Grow
Congoleum has continued to grow in order to offer its customers the best and most complete selection of flooring products. In 1993, Congoleum Corporation formed a joint venture with Amtico Floors (not to be confused with the current Amtico Company of Coventry, United Kingdom), a residential and commercial resilient tile manufacturer.
A consistent leader in the tile industry, Amtico's many product innovations included:
- Film-type tile flooring
- "Spatter" commercial floor tile
- "Metallic" commercial floor tile
- Pearlescent chip commercial floor tile
- 12-inch x 12-inch commercial floor tile
- Embossed commercial floor tile
- Embossed in-register commercial floor tile
- Urethane-coated commercial floor tile
- 8-inch x 8-inch urethane-coated floor tile
Congoleum products now consist of both residential and commercial resilient sheet and tile. All Congoleum sheet and tile products are designed and manufactured in the United States. The company's sophisticated 513,000 square foot manufacturing and distribution facility in Trenton, New Jersey, ensures timely delivery of products to a network of more than 100 distributor locations throughout the U.S. and Canada. Satellite manufacturing facilities are located in Pennsylvania and Maryland, plus a second facility in Trenton, New Jersey where tile is produced.
The company, now simply known as Congoleum, invents inlaid sheet flooring,
which has since become a standard in the sheet flooring industry. Congoleum
is the first manufacturer to offer chemically embossed resilient flooring,
which gives the product a textural visual. Congoleum develops the first "no-
wax" resilient floor coverings, which offer a durable, high-gloss
wearlayer and make clean-up easier than ever.
BAC STOP® Mildew Protection is incorporated into all Congoleum sheet
flooring products to prevent discoloration due to mildew, bacteria and
alkali. The Chromabond Protection System now becomes the Chromabond wearlayer,
which offers consumers a satin-gloss finish with the same stain-resistance
as before plus the added mildew resistance of BAC STOP Mildew Protection.
Congoleum introduces the UltraShield wearlayer, a remarkable patented
nylon and aluminum oxide reinforced surface for exceptional durability
and superior resistance to stains and scratches. Partnering with 3M Corporation
in 2004, Congoleum introduces Xclusive resilient flooring featuring Scotchgard
Protector. This revolutionary new flooring combines Congoleum's innovative
technology and design excellence with Scotchgard Protector's superior
dirt and grime repellency.